Custom Stay Rod

A stay rod, also known as a stay set, is a key component designed to secure the stay wire to the ground anchor, ensuring stable and firm grounding. It comes in two distinct designs – the bow stay rod and the tubular stay rod. The former includes parts like the stay thimble, rod, and plate, while the latter boasts an adjustable structure through a turnbuckle. Both types are made of high-grade galvanized  steel, renowned for its strength and corrosion resistance. As a leading manufacturer and supplier, we offer durable, rust-free stay rods in diverse sizes to meet your specific needs.

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It is not easy to introduce all aspects of stay rod, so we have prepared a lot of information on this page for you to delve into. To make sure you can find the information you want quickly, we have prepared this content directory that will jump to the corresponding location when you click on it.

General Applications For Stay Rod

In power line fittings, a stay rod serves as a pivotal component to provide stability. It securely anchors the stay wire to the ground, ensuring the power line system remains firm and steady. This aids in resisting wind forces, mechanical stresses, and maintaining alignment.

General Hot Selling Products

Tubular Stay Rod

A tubular stay rod is an adjustable power line accessory, notable for its robust and durable design. Crafted from high-grade galvanized  steel, it offers superior strength and corrosion resistance. The distinctive feature is its eye-topped turnbuckle that allows for easy adjustments. This stay rod serves as a crucial link, securing stay wires to ground anchors, and thus ensures the stability of power line systems against various environmental and mechanical forces. Its design and functionality make it an invaluable component in power line hardware.

Diameter(mm) Length(mm) Weight (kg)
M16 1800 5
M16 1830 5.3
M20 2000 9.3
M20 2200 9.8
M20 2400 11.2

stay rod

The bow stay rod, a critical component in power line systems, is designed with an integral stay bow, stay rod, stay plate, and stay thimble. Crafted from galvanized  steel, it exhibits immense physical strength and high tensile capacity, effectively resisting mechanical forces. The unique bow design helps secure the stay wire to the ground anchor, providing vital stability and alignment to the power line system. Its durability and functionality make the bow stay rod a trusted and widely-used solution in power line hardware, ensuring uninterrupted energy transmission.

Diameter(mm) Stay RodLength(mm) Stay Bow Length(mm)
M16 1830 350
M16 2400 400
M20 2000 400
M20 2400 450

Non-adjustable stay rod

The non-adjustable tension rod is a key component in power line systems, built to offer unwavering support. Made from durable, rust-resistant galvanized steel, it provides a strong connection between the system and the ground anchor. Fixed in length, it’s used where specific, constant tension is required. Despite its robust nature, it is lightweight and easy to install, demanding minimal maintenance. Available in various sizes, this rod helps maintain rigid stability, preventing power line sagging and ensuring safe, efficient power transmission, making it a trusty element in power line hardware.

 
Diameter(mm) Length(mm) Weight(kg)
m12 1600 1.6
M16 1800 3.3
M20 2000 5.6

Anchor Stay Rof

Anchor rods, also known as tension rods, are pivotal components in a multitude of applications, providing vital structural support and enhancing the operational efficiency of utility and telephone poles, construction frameworks, and bridge assemblies. Similar to the anchor rods, anchor rods play a crucial role in providing tension, mitigating strain, and contributing to the overall stability of structures.

The design of a anchor rod revolves around the principle of tension. One end is fastened to the structure requiring stability, and the other end is connected to a stress-bearing point. The tension produced by the anchor rod prevents the structure from bending or collapsing under pressure, ensuring it remains robust and secure. Pull rods can be tailored for various uses, such as cross-plate anchors, expanding anchors, and manta ray anchors, depending on the application. The manufacturing process involves high-quality materials and methods, including drop forging and hot-dip galvanization, to ensure strength, durability, and resistance to harsh environmental conditions

Diameter(mm) Length(mm) Weight(kg)
M16 1830 3.6
M16 2200 3.7
m16 2400 6.8
M20 2200 5.8
M20 2400 6.8

Stay Plate

In the construction of a stay rod assembly, stay plates play an essential role. They serve as key structural elements that distribute the force exerted by the stay rod over a larger surface area. This distribution helps prevent undue stress points, ensuring that the ground around the anchor doesn’t give way under pressure, thereby enhancing the overall stability and durability of the power line system. Made typically from high-strength, corrosion-resistant materials like galvanized steel, stay plates are designed to withstand harsh environmental conditions, contributing significantly to the longevity and reliability of the assembly.

Length*Width(mm) Thinckness(inch) Weight(kg)
300*300 6 4.23
400*400 5 6.3
400*400 6 7.5
450*450 6 9.5
500*500 6 11.8

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Stay Rod Drawing

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Stay Rod Test

Tensile test of stay rod
Zinc coating test

Estimated Cost Analysis For Stay Rod

The Process Flow & Duration Estimation

Please note that the final cost depends on the customized service you require, the specifications of the raw materials used, the relevant national laws, and the distance of transportation. Take the example of booking a tall container of products:

Step 1:Drawing confirmation (1-2days)

Dapeng’s engineers will CAD drawings, according to the customer’s description of the drawings and get the customer’s confirmation to start the following links

Step 2: Sampling (2-4days)

the criticality of sample confirmation before mass production. It’s essential for ensuring product quality and functionality. We offer free samples, allowing clients to evaluate and provide feedback, thereby guaranteeing high-standard products and customer satisfaction.

Step 4: Bulk Manufacturing (5-10days)

The mass production of crossarms starts with designing, followed by material selection, usually high-quality steel. The steel is then cut, bent, and welded into shape. After that, each crossarm is hot-dip galvanized for corrosion resistance. A thorough quality inspection ensures only top-notch products are distributed.

Step 5: Shipping (10-15 days)

Cross arm packing: 50-100 pcs put on top of the wooden pallet, wrapped with winding film and finally packed with packing tape.

Want to know how to compress lead times?

To shorten delivery times, optimize production processes, streamline supply chains, maintain adequate inventory, and use expedited shipping services

The Common Pitfalls When Purchasing

 

  • inadequate thickness of the hot-dip galvanized layer, falling short of the international standard of 85 micrometers. This can lead to compromised corrosion resistance, reducing stayrod lifespan, and increasing maintenance costs due to premature wear and tear, posing potential risks to the power infrastructure’s reliability and safety.
  • The Second trap is insufficiently robust packaging from suppliers. This can lead to deformation of goods during transit, causing difficulties in unloading at the destination port. It could result in product damage, increased wastage, potential delays in project timelines, and extra costs related to replacements, thus affecting overall project efficiency and reliability.

A Brief Self-Nomination​, Why Choosese Dapeng power?

In today’s interconnected world, where traditional business methods are giving way to online transactions, the availability of power line fittings manufacturers is just a few clicks away. But what sets us apart in this crowded digital market? Our understanding goes beyond merely providing power line fittings. We aim to be a reliable, proficient, experienced, and approachable Chinese partner, dedicated to fueling your business growth and navigating new markets. Our commitment to excellent customer service remains unmatched. Trust us with your requirements, and we pledge to exceed your expectations, guarantee your satisfaction, and earn positive reviews. Let’s forge a successful partnership and strive together towards a robust and reliable power infrastructure.

  1. Complete production equipment to meet the production needs of different products.
  2. Excellent team of engineers
  3. 15 years of experience in the power line hardware industry
  4. Exporting to multiple countries is very clear about the special requirements for each country’s products.

Each product must complete two steps of testing before leaving the factory, the first tensile strength test, the second zinc layer thickness test, to ensure that each product is 100% qualified.

The Basic Knowledge About Stay Rod

Exploring Ground Anchors: What Types Exist?

Ground anchors are the unsung heroes in construction and engineering, providing critical support to structures, ensuring stability and safety. Without them, structures might shift or collapse.

What Exactly is a Stay Rod? Does It Matter?

A stay rod is designed in two primary forms: bow stay rod and tubular stay rod. Each type has its unique components and applications, ensuring that electrical poles and overhead lines remain stable and securely anchored to the ground.

The FAQs About Electrical Cross Arm

A stay rod is a key component in power line infrastructure, designed to provide additional support and stability to the system. Essentially, it plays a pivotal role in securely connecting the stay wire to a ground anchor, ensuring the overall firmness and stability of power lines.

There are typically two types of stay rods – bow and tubular, each with their unique structure and features. Both types, however, serve a common purpose: to resist wind forces, mechanical stresses, and to maintain the alignment of the power line system.

When power lines are subject to external forces like wind or ice load, the stay rod helps to counterbalance these forces. The tension applied through the stay rod helps to keep the power line pole upright and stable, minimizing the risk of tilting or falling.

Moreover, the stay rod is typically made of high-grade galvanized stainless steel to provide strength and durability. The galvanized surface also protects the rod from rust and corrosion, ensuring a longer lifespan even in harsh weather conditions.

In the context of a stay rod assembly, other components like stay plates and stay thimbles also come into play. The stay plate, for instance, helps to distribute the force exerted by the stay rod over a larger surface area, enhancing the stability and structural integrity of the power line system.

In conclusion, the stay rod is a crucial component that contributes to the safety and stability of power line systems. By securing the stay wire to the ground anchor and resisting external forces, it helps ensure the uninterrupted and reliable transmission of electrical power.

Stay rods are integral components used in the construction and maintenance of power line systems. Their primary purpose is to provide additional support and stability to these systems, ensuring they remain functional and safe under various conditions.

Stay rods function by connecting the stay wire to the ground anchor, forming a stable triangle between the power line pole, the ground anchor, and the stay wire. This triangular structure is essential for maintaining the pole's upright position, particularly when subjected to external forces like wind, ice, or the weight of the power lines and hardware itself.

Here are some specific applications:

  1. Wind Resistance: Stay rods are vital in regions prone to high winds or storms. They help counterbalance the wind forces acting on the power lines and poles, preventing them from toppling over.

  2. Support for Heavy Loads: Power lines often carry heavy transformers and other hardware. Stay rods provide the additional support needed to safely bear these weights.

  3. Stability in Varied Terrain: Whether installed on level ground, a hill, or in marshy conditions, stay rods provide the necessary support to keep power line poles stable in various terrains.

  4. Alignment and Tension Maintenance: Stay rods help maintain proper alignment and tension in power line systems. They keep the lines stretched appropriately, preventing sagging that could lead to system malfunction or failure.

Stay rods are typically crafted from high-grade, galvanized stainless steel for strength and durability. They resist corrosion and can withstand harsh environmental conditions, contributing significantly to the longevity of power line systems. Therefore, their role is not just in immediate stability and safety but also in the long-term reliability and maintenance of power infrastructure.

 

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